Synthesis Operator

ABOUT THE ORGANIZATION
 

Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display technologies, functional products, electronic materials, and products for the automotive and healthcare industries. Together with DIC, Sun Chemical is continuously working to promote and develop sustainable solutions to exceed customer expectations and better the world around us. With combined annual sales of more than $8.5 billion and 22,000+ employees worldwide, the DIC Group companies support a diverse collection of global customers.
 

Sun Chemical Corporation is a subsidiary of Sun Chemical Group Coöperatief U.A., the Netherlands, and is headquartered in Parsippany, New Jersey, U.S.A. For more information, please visit our website at www.sunchemical.com or connect with us on LinkedIn or Twitter
 

Location: Newport, DE

Shift: 2 weeks nights; 2 weeks days and every other weekend

Overview

The Synthesis Operator safely executes multi‑step chemical production processes to meet business needs. This role operates DCS/PLC‑controlled reactions, performs in‑process quality testing, troubleshoots equipment and process issues, maintains accurate documentation, and supports training of new operators while adhering to all safety, environmental, and quality requirements.

Essential Job Functions

Process Operations & Production

• Operate and monitor multi‑step organic synthesis reactions and distillation processes using DCS/PLC systems.
• Adjust process parameters to maintain safe, efficient, and high‑quality production.
• Execute daily production activities using SOPs and shift notes; complete batch cards and shift documentation.
• Maintain housekeeping standards and operate material‑handling equipment (hoists, forklifts).

Safety & Chemical Handling

• Handle hazardous, flammable, and toxic chemicals in compliance with OSHA PSM.
• Perform LOTO, safe‑work permitting, and emergency response procedures as required.
• Follow all EHS, Responsible Care®, and ISO 9001:2015 requirements.

Quality Control & Analytical Testing

• Conduct in‑process QC testing (GC, titration, pH, conductivity, wet chemistry).
• Interpret analytical data and make real‑time process adjustments to meet product specifications.

Troubleshooting & Equipment Support

• Diagnose issues with analytical instruments, process equipment, and control systems.
• Assist with equipment inspections, calibration checks, and communication of maintenance needs.

Documentation & Compliance

• Maintain accurate batch records, logbooks, and electronic entries in compliance with PSM, ISO, and internal quality systems.
• Use MES and Microsoft Office for reporting and communication across shifts.
• Training & Continuous Improvement
• Serve as a subject matter expert and provide on‑the‑job training to new operators.
• Participate in RCA, HAZOP, and continuous improvement initiatives using Lean/Six Sigma tools.
• Communicate safety or quality concerns promptly.

Required Education and Experience

Minimum Requirements

• High School Diploma or equivalent.
• 4 years of production operations experience.
• Ability to lift 50 lbs. and meet physical requirements (standing, climbing, kneeling, ladder use, full vision range).
• Understanding of 5S, visual management, KPIs, and standard work.
• Strong communication and organizational skills.
• Ability to learn Microsoft Office, DCS, and PLC systems.

Preferred Qualifications

• Experience in batch chemical operations.
• Experience in a PSM‑regulated environment.
• Lean/Six Sigma training or certification.

BENEFITS

We offer a range of market-competitive total rewards that include merit increases, paid holidays, Paid Time Off, medical, dental, vision, short and long term disability benefits, 401(k)+match and life insurance. Eligibility of benefit timing may vary.

EQUAL EMPLOYMENT OPPORTUNITY
 

It is Sun’s policy that applicants for employment are recruited, selected, and hired on the basis of individual merit and ability with respect to the position being filled. Sun prohibits discrimination on the basis of race, color, religion, creed, national origin, age, gender, sexual orientation, gender identity, marital or veteran status, disability, or any other status protected by applicable law.
 

Employment agencies are an important component of our talent acquisition strategy, and we value the partnerships we have built with our preferred vendors. We will not accept unsolicited resumes from employment agencies for any employment opportunity. All resumes submitted by search firms to any employee at Sun Chemical or directly to hiring managers in any form without a signed contract on file, and search engagement for that position, will be deemed unsolicited in nature, and no fee will be paid in the event the candidate is hired as a result of the referral or through other means. Additionally, any resume submitted without a contract in place will be considered property of Sun Chemical and no fees will be paid to the agency if the candidate is hired.#ID23